FP-XG Hot Forging Presses for JING DUANN Machinery Industrial Co., Ltd.

FP-XG Hot Forging Presses

FP-XG Gear Driven

XG type is driven by gear, can reduce travel speed through gear ratio design to achieve slow molding effect. Applicable to forging molding of aluminum, copper and other non-ferrous materials, but also suitable for needs of long extension engineering forged steel parts, such as automotive transmission shaft CV-Joint.

Feature

X-type Slider Guide Rails

Slider guide rails adopt X-type design, fully overcoming the thermal expansion phenomenon caused by the heat conducted from mold to slider when forging.

The design makes sliding gap variation be reduced to a minimum, and long guide rail design enhances overall rigidity and eccentric load capacity, so more suitable for precision multi-station forging operations.

New-type Flywheel, Large Gear Suspension Mechanism

Revised flywheel and gear suspension way to improve flywheel and clutch weak points. After improvement,

1. Flywheel and large gear are hung on bearing, so weight is no longer hung on eccentric shaft, and copper lining will not heat up and can reduce wear of copper lining and improve service life when rotating.

2. New-type suspension design can ensure running smoothly without deflection of flywheel and large gear, greatly reducing the noise generated when gear is in operation and improving gear service life.

3. Internal bearing of flywheel adopts forced machine oil lubrication, ensuring never lack of machine oil and also improving service life of bearing due to cooling effect of machine oil.

Semi-hermetic Clutch Mechanism

The semi-hermetic clutch mechanism guides external cooling air into clutch through rotary motion, increasing heat dissipation effect and effectively reducing internal operating temperature of clutch, increasing contact area of lining sheets, enhancing clutch transmission torque, and at the same time prolonging service life of lining sheets.

Ultra High Rigidity Machine Frame

1. Strength of four steel plates on top of machine frame is strengthened to make it present an arched shape, enhancing machine frame rigidity and reducing machine frame deformation, at the same time sharing eccentric shaft load and reducing impact force on machine frame to protect eccentric shaft to avoid the occurrence of fracture.

2. The structure of machine frame is optimized, enhancing machine frame rigidity and reducing internal stress load, so more suitable for heavy duty forging operations.

Specification

Advantages	Design
High Production Efficiency Longer Die Life	FP-XG is driven by gear, can reduce travel speed through gear ratio design to achieve slow molding effect
High Precision Forging Parts Stable Product Quality	Slider guide rails adopt X-type design
High Safety Standard Ensure the Safety for Operator and Machine	HMI Touch Screen, I/O Monitoring PLC Multi Circuit Loop System， Micro Computer Load Meter
Fulfill the Environmental Protection Standards	New-type Flywheel, Large Gear Suspension Mechanism
Easy to MaintenanceEasy to Operate	Well Designed Lubrication System Mold Stuck Releasing System
Iron, Aluminum, Copper and Titanium Alloys are Practicable in forging	Ultra High Rigidity Machine Frame & Semi-hermetic Clutch Mechanism

Item / Model	Unit	FP-600XG	FP-800XG	FP-1000XG	FP-1300XG	FP-1600XG
Capacity	Tons	600	800	1000	1300	1600
Stroke of ram	mm	200	250	250	280	300
Adjustment of ram	mm	10	10	10	10	10
Number of stroke	Spm	70	60	60	60	50
Work number of stroke	Spm	18	18	18	18	18
Shut height	mm	750	850	950	950	1100
Rated tonnage point	mm	6	6	6	6	6
(L-R & F-B) Ram dimension	mm	660*730	770*810	880*1050	1020*1080	1050*1130
(L-R & F-B) Table dimension	mm	800*880	880*1000	1040*1080	1140*1140	1200*1200
(L-R & F-B) Side window	mm	550*550	600*600	700*700	750*700	980*800
Main motor	Kw	37kw*8p	45kw*8p	55kw*8p	75kw*8p	75kw*12p
Ram of adjustment motor	Kw	0.4kw*4p	0.75kw*4p	0.75kw*4p	1.5kw*4p	1.5kw*4p
Motor of lubrication	Kw	0.75kw*4p	0.75kw*4p	0.75kw*4p	0.75kw*4p	0.75kw*4p
Ejector in the ram	Tons-mm	6Ton-30mm	10Ton-30mm	10Ton-30mm	10Ton-40mm	10Ton-40mm
Ejector in the table	Tons-mm	8Ton-50mm	12Ton-50mm	12Tom-50mm	12Tom-50mm	17Ton-50mm
UP-Ejector hydraulic motor	Kw	7.5kw	7.5kw	7.5kw	7.5kw	7.5kw
Down-Ejector hydraulic motor	kw	11kw	11kw	11kw	11kw	11kw
Working number-distance	NO	1	1	1	1	3-200
Air pressure	kg/cm2	5	5	5	5	5
Press weight	kg	50,000	65,000	90,000	105,000	140,000
*(LWH) Press dimension**	mm	342534055280	366536555810	396039756150	420042006675	441044357800

Standard Accessories：

High Efficiency Brake System	Tonnage Load Meter	Overrun Protection System
Automatic Lubrication System	Mold Stuck Releasing System	Hydraulic Ejector Device
Shaft Angle Indicator	Working light

Download Inquiry